News, Articles, and Thought-Leadership

OPSdesign’s Consultants, Engineers, and Analysts are supply chain logistics subject matter experts, authors, and speakers. We have written books, have been published in respected trade journals and business magazines, and are frequent speakers at leading supply chain conferences.  Check back here often for our latest insights on trending supply chain logistics topics.

 

PPE: Essential Personal Safety Gear for Warehouse Employees

PPE: Essential Personal Safety Gear for Warehouse Employees

Warehouse environments are known for their bustling activity, heavy machinery, and constant movement of goods. Workers in these settings face several hazards, from slips and...
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Supply Chain Projects: Why They Often Fail

Supply Chain Projects: Why They Often Fail

Supply chain management (SCM) is a critical function in modern businesses. It involves overseeing the flow of goods, services, information, and finances from raw materials...
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The Role of 3PLs and 4PLs in the Supply Chain

The Role of 3PLs and 4PLs in the Supply Chain

In the increasingly global and complex world of supply chain management, third-party logistics providers (3PLs) and fourth-party logistics providers (4PLs) have become pivotal players. These...
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Warehouse Launch Disasters: Lessons and Strategies to Avoid Catastrophic Failures

Warehouse Launch Disasters: Lessons and Strategies to Avoid Catastrophic Failures

Launching a new warehouse is a complex endeavor that requires detailed planning, precise execution, and coordination across various teams. A well-planned warehouse launch can increase...
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Warehouse Management System Implementation Best Practices

Warehouse Management System Implementation Best Practices

Implementing a Warehouse Management System (WMS) is a transformative project for any organization aiming to improve logistics, increase efficiency, and reduce costs. While there’s no...
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Attention Warehouse Manager: 15 Ways to Keep Your Job

Attention Warehouse Manager: 15 Ways to Keep Your Job

Avoiding termination as a warehouse manager involves strong leadership skills, effective communication, efficient operational management, and alignment with company goals. Warehouse managers are responsible for...
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3 Warehouse Order Picking Methods Compared

3 Warehouse Order Picking Methods Compared

Warehouse order picking is critical in supply chain management, directly affecting productivity, accuracy, and fulfillment speed. Choosing the right order-picking method depends on various factors,...
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Warehouse Drones Improve Efficiency, Accuracy and Safety

Warehouse Drones Improve Efficiency, Accuracy and Safety

Warehouse drones promise to improve efficiency, accuracy, and safety in inventory management and stocktaking tasks. As warehouse operations become more complex and competitive, the demand...
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Exoskeleton Devices in Warehousing: Transforming Efficiency and Safety

Exoskeleton Devices in Warehousing: Transforming Efficiency and Safety

Exoskeleton devices offer an exciting bridge between human labor and machine efficiency. In the past decade, warehousing and logistics industries have undergone significant transformations driven...
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Why RFID Will Never Replace Barcodes

Why RFID Will Never Replace Barcodes

Radio-frequency identification (RFID) and barcodes are ubiquitous technologies in automatic identification and data capture (AIDC). While RFID has gained significant traction in various industries, suggesting...
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Smart Robot Picking Paves the Way of the Future

Smart Robot Picking Paves the Way of the Future

Smart robot picking, also known as robotic picking or automated picking, is a rapidly advancing area in warehouse automation where robots are used to pick...
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Utilizing Geofencing Technology in Supply Chain Management

Utilizing Geofencing Technology in Supply Chain Management

Supply chain management has always been a complex and dynamic field, constantly needing to balance efficiency, cost-effectiveness, and customer satisfaction. Technology integration into supply chain...
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Six Sigma for Warehouse Optimization

Six Sigma for Warehouse Optimization

Warehouse operations are the backbone of supply chain management, playing a crucial role in ensuring that goods flow efficiently from suppliers to customers. Businesses often...
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The Future of Supply Chain Management

The Future of Supply Chain Management

How AI and Machine Learning Transforming the Workforce What will the future of supply chain management look like? As we stand at the intersection of...
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Efficient Product Slotting in the Warehouse

Efficient Product Slotting in the Warehouse

Efficient product slotting in a warehouse is critical in optimizing operations and ensuring the smooth flow of goods. Slotting refers to the process of determining...
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How Egg Production Affects The Supply Chain

How Egg Production Affects The Supply Chain

Understanding the intricate web of egg production in the agricultural supply chain is a matter of curiosity and a crucial aspect of our food choices....
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Dockworkers’ Strike – The Supply Chain and Economic Impact

Dockworkers’ Strike – The Supply Chain and Economic Impact

The current dockworkers' strike is a pivotal moment with significant implications for various sectors of the U.S. economy. Initiated due to a protracted negotiation impasse...
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Instituting Cycle Counting Programs to Insure Inventory Precision

Instituting Cycle Counting Programs to Insure Inventory Precision

In the complex world of warehousing and logistics, the accuracy of inventory management is paramount. A slight error can lead to delayed shipments, dissatisfied customers,...
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How the 4th Industrial Revolution will Transform Supply Chain Operations

How the 4th Industrial Revolution will Transform Supply Chain Operations

The 4th Industrial Revolution, also known as Industry 4.0, is a period of rapid technological advancement characterized by the fusion of technologies that blur the...
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Packaging Optimization in E-Commerce Order Fulfillment

Packaging Optimization in E-Commerce Order Fulfillment

As packaging optimization in e-commerce continues to evolve, the efficiency and effectiveness of packaging at the end of order-picking operations have become crucial factors in...
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Capabilities Of Modern WMS Software Offerings

Capabilities Of Modern WMS Software Offerings

Modern WMS software (Warehouse Management System) empowers warehouse operations with capabilities that enhance efficiency and provide unparalleled visibility and control over inventory. Here are some...
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Supply Chain Attacks: Leveraging AI for Supply Chain Security

Supply Chain Attacks: Leveraging AI for Supply Chain Security

Supply chain attacks, a significant threat in today's interconnected digital landscape, exploit vulnerabilities in the complex web of supplier relationships and third-party integrations. The recent...
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Accelerate NPI by Improving Your Supply Chain

Accelerate NPI by Improving Your Supply Chain

In the competitive landscape of modern business, the speed of New Product Introduction (NPI) can be a crucial differentiator. The faster a company can bring...
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Internal Relationships & External Relationships in Supply Chain Management

Internal Relationships & External Relationships in Supply Chain Management

Let's look at the role Internal Relationships & External Relationships play in the Supply Chain Management industry. In today's highly competitive and rapidly changing business...
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Efficient Warehouse Dock and Truck Loading & Unloading

Efficient Warehouse Dock and Truck Loading & Unloading

Efficient warehouse dock and truck loading/unloading operations are crucial for optimizing supply chain performance and reducing operational costs. This white paper focuses on the specific...
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Warehouse Employees: Enhancing Morale, Productivity and Quality

Warehouse Employees: Enhancing Morale, Productivity and Quality

As a warehouse manager, supervisor, or HR professional, your role in effectively managing warehouse employees is crucial and integral to the company's smooth operations, high...
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Consider Interim Management Support for Warehouse Optimization

Consider Interim Management Support for Warehouse Optimization

Interim management support can effectively triage, stabilize, and optimize suboptimal warehouse, distribution, and fulfillment operations. In today’s rapidly evolving business landscape, companies often face challenges...
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The U.S. Labor Shortage – What Factors Are Driving It?

The U.S. Labor Shortage – What Factors Are Driving It?

The United States has a serious labor shortage and there are several factors driving low participation in the workforce. From early retirement to lack of...
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Fulfillment Warehouse Optimization Checklist for DTC E-Commerce

Fulfillment Warehouse Optimization Checklist for DTC E-Commerce

This checklist guides the design of a DTC e-commerce fulfillment warehouse operation, focusing on essential steps for optimizing efficiency and customer satisfaction. Strategic Planning Define...
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Impact of Presidential Election Cycles on Supply Chains

Impact of Presidential Election Cycles on Supply Chains

In the global business landscape, presidential election cycles can introduce a unique uncertainty that significantly impacts supply chains. The intense and often contentious battles between...
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The Impact of Labor Day on the Supply Chain

The Impact of Labor Day on the Supply Chain

The Labor Day holiday can significantly impact the supply chain, from operational slowdowns to increased customer service and support calls. Review critical factors to consider...
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Walgreens a Champion for Disability Inclusion

Walgreens a Champion for Disability Inclusion

Randy Lewis’s disability inclusion initiative at Walgreens stands as a testament to the power of visionary leadership. Randy Lewis’s journey to revolutionize employment practices for...
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Prepare for Storms: Protect Your Business and Inventory

Prepare for Storms: Protect Your Business and Inventory

The potential impact of a hurricane on warehouse operations is not always the first concern in the logistics and fulfillment industry. However, experienced logistics professionals...
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2025 Changes to National Motor Freight Classification (NMFC)

2025 Changes to National Motor Freight Classification (NMFC)

The National Motor Freight Classification (NMFC) system is set for significant changes in 2025. These updates, announced by the National Motor Freight Traffic Association (NMFTA),...
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How Elections Might Impact the Supply Chain

How Elections Might Impact the Supply Chain

Let's look at scenarios for how elections might impact the supply chain. A report, Election Year Impact Report, released on April 16, analyzes how the...
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Capacity Utilization Improvement Strategies

Capacity Utilization Improvement Strategies

Capacity utilization is the proportion of a company's physical capacity used in a given period. It can also be defined as the time that capacity...
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Robotic Pick-to-Light (PTL) Automation Systems

Robotic Pick-to-Light (PTL) Automation Systems

Robotic pick-to-light (PTL) systems are advanced automation technology in warehousing and order fulfillment operations. These systems combine robotic automation with pick-to-light technology to enhance efficiency,...
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Retail Logistics Efficiencies Adding to Market Growth

Retail Logistics Efficiencies Adding to Market Growth

The retail logistics market encompasses the processes and systems involved in managing the movement of goods from suppliers to retailers and, ultimately, customers. The globalization...
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Automation System Project Funding Considerations

Automation System Project Funding Considerations

Project funding for an automation system can be difficult to find. Just as supply chains have experienced challenging times recently, recent and ongoing events have...
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Consolidating Distribution Centers: A Strategic Move to Reduce Operational Costs

Consolidating Distribution Centers: A Strategic Move to Reduce Operational Costs

In today's competitive landscape, businesses seek ways to optimize their supply chain operations and reduce costs. One significant area of focus for many companies is...
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Mitigating Supply Chain Failure: 10 Strategies

Mitigating Supply Chain Failure: 10 Strategies

Mitigating supply chain failure involves several strategies to reduce risks and ensure continuity. Here are some critical approaches: 1. Diversification of Suppliers Multiple Sources: Relying...
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Using Manufacturer’s Packaging and Leveraging Drop-Shipping

Using Manufacturer’s Packaging and Leveraging Drop-Shipping

Shipping in manufacturer's packaging and drop-shipping have the power to reshape the industry's approach to efficiency and environmental responsibility. E-commerce fulfillment organizations are embracing a...
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Warehouse Racking Safety Considerations

Warehouse Racking Safety Considerations

Warehouse racking safety is critical to maintaining a secure and efficient working environment. Proper racking safety practices help prevent accidents, protect workers, and preserve inventory...
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Honeycombing in Warehousing: Causes, Costs, and Solutions

Honeycombing in Warehousing: Causes, Costs, and Solutions

Grasping the concept of honeycombing in warehousing is not just important; it's crucial for maintaining efficient operations and cost-effective logistics. Warehouse managers often find themselves...
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Technology Investment vs Workforce Expansion

Technology Investment vs Workforce Expansion

When logistics companies consider growth strategies, they often choose between technology investment and expanding their workforce. Both approaches have their merits, and the optimal choice...
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Industry 4.0 and the Future of Warehouse Design

Industry 4.0 and the Future of Warehouse Design

Industry 4.0 represents the fourth industrial revolution, characterized by the fusion of physical and digital technologies. This revolution is marked by the integration of cyber-physical...
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Cargo Theft – Tools to Combat a Growing Issue

Cargo Theft – Tools to Combat a Growing Issue

Industry experts at Overhaul (supply chain platform) report that cargo theft is a significant issue that affects supply chains worldwide, leading to substantial financial losses...
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Cultivating a Growth Mindset in Supply Chain Operations

Cultivating a Growth Mindset in Supply Chain Operations

Nurturing a growth mindset was a hot topic at this year’s Warehousing Education and Research Council’s (WERC) 2024 Conference, held in Dallas, TX, this month....
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Hurricane Season Challenges Supply Chain

Hurricane Season Challenges Supply Chain

The Atlantic hurricane season significantly impacts global supply chains from June 1 to November 30. Hurricanes can cause substantial disruptions by damaging infrastructure, delaying shipments,...
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Enhance Forklift Safety Through Warehouse Designs

Enhance Forklift Safety Through Warehouse Designs

National Forklift Safety Day is an event that underscores the pivotal role of warehouse design in forklift safety. By understanding and implementing key aspects of...
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