OPSdesign’s Consultants, Engineers, and Analysts are supply chain logistics subject matter experts, authors, and speakers. We have written books, have been published in respected trade journals and business magazines, and are frequent speakers at leading supply chain conferences. Check back here often for our latest insights on trending supply chain logistics topics.
How to Turn Standard Operating Procedures Into Daily Performance Tools
In most warehouse and distribution center operations, standard operating procedures are treated as a document to be written, filed, and referenced only when something goes...Continue reading→
The Case for Phased Design of Warehouse and Distribution Centers
Implementing a phased design approach allows a facility to accept automation later without tearing apart the shell, making it less a matter of prediction than...Continue reading→
Evaluating Warehouse Space Before Signing a Lease
When evaluating warehouse space, a lease commits your operation for five to ten years, tying up capital, fixing your cost structure, and determining how efficiently...Continue reading→
Designing Warehouses Around Economic Capacity Instead of Peak Days
One of the most common misconceptions in warehouse design is that facilities should be engineered to accommodate the single highest peak day of the year....Continue reading→
Increasing Speed Without More Warehouses
Speed has become the currency of customer loyalty. When a shopper places an order, the countdown to delivery begins immediately in their mind, and every...Continue reading→
10-Year Distribution Strategy vs a 2-Year Fix
Most companies approach their distribution strategy as a problem to be solved rather than a long-term system to be designed. A warehouse runs out of...Continue reading→
Employee Turnover: Designing Warehouses to Retain Employees
Employee turnover in warehousing is notoriously high compared to other industries, and that reality should shape design decisions just as much as racking layouts or...Continue reading→
9 Common Warehouse Design Mistakes
Avoiding warehouse design mistakes is critical when we walk into a facility for the first time and patterns emerge quickly. Most warehouses were not designed...Continue reading→
Operations Leadership Guide to Large Distribution Center Transformations
Transforming a large distribution center is among the most demanding undertakings in modern operations leadership. These are not simple process improvement projects or routine upgrades....Continue reading→
What is The Expiration Date of Your Distribution Network?
Every distribution network has an expiration date. Not because the infrastructure wears out, but because the world it was built for eventually stops existing. There...Continue reading→
Inventory Misplacement and Inventory Mislocation
Inventory misplacement and inventory mislocation are a hidden factors that plague warehouses and distribution centers. Inventory is often viewed as an asset, a buffer against...Continue reading→
How Much Reserve Capacity Should Your Warehouse Have
Keeping the right amount of reserve capacity is one of the more nuanced decisions in warehouse management, and it rarely gets the deliberate attention it...Continue reading→
Data Quality Matters More than Robotics Selection
Addressing data quality before selecting robotics is crucial step to improving the efficiency of a warehouse operation. When companies begin exploring automation and robotics for...Continue reading→
What Questions To Ask Before Selecting An AMR Vendor
Choosing an Autonomous Mobile Robot vendor, otherwise known as an AMR vendor is one of the most consequential decisions a warehouse or logistics operation can...Continue reading→
How Tariffs are Changing Distribution Networks
The tariffs that reshaped U.S. trade policy in 2025 didn’t just raise costs. It forced a fundamental rethink of the supply chain. For decades, distribution...Continue reading→
Retained Search for Supply Chain Requires A Partner Who Knows Operations, Not Just Recruiting
Finding the right supply chain leader has never been more challenging. As supply chains become increasingly complex, organizations are under pressure to hire executives and...Continue reading→
When Your Network Outgrows Your WMS System
A Warehouse Management System is often one of the most important technology investments within a distribution operation. When implemented correctly, a WMS improves inventory accuracy,...Continue reading→
Noise Reduction in Warehouse Operations
Warehouse noise is not merely an annoyance. It is a measurable, manageable risk that quietly degrades the health, safety, and longevity of a facility’s most...Continue reading→
Building a Business Case for a Warehouse Redesign
Most warehouse redesign projects don’t die because the operation isn’t ready for one. They die because no one builds a compelling case to get the...Continue reading→
Designing the Receiving Operation
Designing the receiving operation is one of the most overlooked tasks in warehouse design. Ask most warehouse operations leaders where they lose the most time...Continue reading→
Why Fire Suppression and Sprinkler Layout Matter in Warehouse Design
Fire suppression and sprinkler layout should enter the warehouse design process at the same time as building selection, structural engineering, and layout development, not after....Continue reading→
What High Warehouse Turnover Rates are Actually Telling You
Warehouse turnover rates get treated as a human resources problem. Managers look at exit interviews, wage surveys, and hiring pipelines. They adjust schedules, raise pay,...Continue reading→
Clear Height Affects Rack Selection, Cube Utilization, and ROI
When companies evaluate a new warehouse or distribution center, square footage dominates the conversation. Brokers quote it. Leases are priced around it. Operations teams plan...Continue reading→
Dead Inventory: A Space, Labor and Leadership Problem
Most distribution centers have more dead inventory than they realize. The cost shows up in three places at once, and none of them appear on...Continue reading→

