OPSdesign’s Consultants, Engineers, and Analysts are supply chain logistics subject matter experts, authors, and speakers. We have written books, have been published in respected trade journals and business magazines, and are frequent speakers at leading supply chain conferences. Check back here often for our latest insights on trending supply chain logistics topics.
Warehouse Leasing or Buying or Building: Making DC Real Estate Decisions
At some point you will face 3 options: warehouse leasing vs. building vs. buying. Every growing company faces a version of the same question: what...Continue reading→
How DC Location Impacts Throughput, Labor, and Customer Service
You can tell a lot about a distribution network just by where its buildings sit on the map. The DC location has this quiet but...Continue reading→
Signs Your Distribution Center Has Outgrown Its Design
A distribution center never waves a big red flag when it reaches its limit. It’s quieter than that. It begins with a little friction here,...Continue reading→
Engaging an Independent Supply Chain Consultant: What to Expect.
Engaging an independent supply chain consultant can feel like a big step, especially if your organization has never worked with one before or has only...Continue reading→
Why Long Warehouse Training Sessions Fail
Let’s look at why long warehouse training sessions fail on the warehouse floor, and how micro‑learning fixes it. Anyone who has ever worked a warehouse...Continue reading→
When A Warehouse Workaround Becomes Permanent
Every warehouse has that one workaround everyone swears they’ll only use “just for today.” It usually starts with something small, like a scanner that freezes...Continue reading→
Labor-Centric Warehouse Design (Reality vs Assumptions)
Labor-centric warehouse design means rethinking warehouses as environments that absorb human variability instead of being disrupted by it. Traditional warehouse design often starts with equipment,...Continue reading→
Involution: Its Meaning and Impact on the Chinese Economy
China is suffering from involution, a phenomenon that increases the risk of sudden supplier exits or consolidation. In today’s globally interconnected economic environment, terms that...Continue reading→
Cheap Warehouse Projects: Don’t value-engineer quality out of the project
Everyone loves cheap warehouse projects on paper. Anyone who has ever worked through a warehouse build or redesign knows the dance. Leadership wants speed. Procurement...Continue reading→
How Distribution Networks Age & What It Means for Performance
Distribution networks age age because the business evolves. That’s not a failure. That’s a sign of growth. There’s a moment in every distribution network’s life...Continue reading→
Designing Tariff Proof Supply Chains
A tariff-proof supply chain is not magical or immune. It is simply designed to stay competitive even when the rules change mid-game. It absorbs shocks...Continue reading→
Developing an AI Enhanced Inventory Strategy
Developing an AI Enhanced Inventory strategy isn’t just about adding flashy new systems. Inventory is always a balancing act. Too much wastes space and money,...Continue reading→
Warehouse Ergonomics Program Design
Designing a warehouse ergonomics that goes beyond workstations isn’t really about complexity—it’s about honesty. There’s a moment in every busy warehouse when you realize the...Continue reading→
Pick‑Path Graph Optimization: Cutting Travel With Network‑Style Layout Thinking
Graph optimization is a useful tool in reducing warehouse travel time as warehouse travel time is the silent killer of productivity. Every extra step between...Continue reading→
OPSdesign Consulting Welcomes James (Jim) Morgan as Chief Experience Officer (CXO)
OPSdesign Consulting is proud to announce the addition of James (Jim) Morgan as Chief Experience Officer (CXO), a newly created role designed to elevate the...Continue reading→
Air Freight Cost Based on Dimensional Weight & Cartonization
Intelligent decision systems can materially reduce air freight expense while improving sustainability and customer experience. Dimensional weight (DIM weight) pricing emerged in the parcel carrier...Continue reading→
Advantages of Cross-Docking vs. Traditional Putaway
Cross-docking is a warehouse operating strategy in which inbound product is received and transferred directly to outbound shipping with little or no interim storage. In...Continue reading→
Why Warehouse Engineering Projects Take Time
When companies plan a warehouse design or warehouse engineering project, one of the first questions is always, “How long will this take?” It’s a fair...Continue reading→
Pedestrian–Vehicle Separation in Modern Distribution Centers
Pedestrian–vehicle separation delivers measurable operational gains. Modern distribution centers (DCs) are evolving rapidly to meet the demands of speed, safety, and efficiency. One of the...Continue reading→
Using Order Profile Analysis to Expose Warehouse Bottlenecks
The value of order profile analysis lies in its ability to guide targeted change. Warehouse inefficiencies rarely come from a single failure. More often, they...Continue reading→
How To Run A Warehouse Assessment Without Disrupting Operations
Conducting a warehouse assessment can play an essential role in improving efficiency, safety, and scalability, but many operations leaders hesitate to begin one for fear...Continue reading→
4 Types of Supply Chain Projects
Supply chain projects tend to be driven by very real pressures: rising costs, service failures, growth that outpaces infrastructure, or leadership asking hard questions about...Continue reading→
Understanding Warehouse Layout Basics
Warehouse layout basics are more than just a floor plan, it shapes how efficiently people move, how quickly orders leave the building, and how safely...Continue reading→
Key Functions of the Modern Supply Chain
A modern supply chain is far more than the movement of goods from one place to another. It is a coordinated network of processes, decisions,...Continue reading→

