Material Handling and Storage Equipment Specification and Selection

Effective material handling and storage solutions are critical to achieving throughput, space efficiency, and labor productivity in manufacturing, warehousing, and distribution operations. Selecting the right equipment requires a clear understanding of operational requirements, growth plans, and integration needs. OPSdesign provides independent, vendor-neutral specification and selection of material handling and storage equipment tailored to each client’s unique operating environment.

OPSdesign begins with a detailed assessment of throughput demands, SKU characteristics, order profiles, inventory profiles, and space constraints. We evaluate material flows, handling requirements, and operational constraints to determine the most appropriate equipment solutions for current operations and future growth. Our approach ensures equipment selections are right-sized, scalable, and aligned with business objectives, avoiding overcapitalization while preserving flexibility.

As an independent advisor, OPSdesign develops clear, performance-based specifications that enable accurate vendor comparisons and competitive bidding. We translate operational and system requirements into measurable performance criteria, layout assumptions, and interface expectations. This structured approach reduces risk, improves cost control, and supports informed decision-making throughout the procurement process.

OPSdesign also evaluates how material handling and storage equipment integrates with labor models, information systems, automation controls, and facility infrastructure. We help clients balance manual, mechanized, and automated solutions to achieve the optimal combination of performance, cost, and operational resilience. Our recommendations emphasize reliability, maintainability, safety, and long-term scalability.

OPSdesign Supports Material Handling and Storage Solutions Across the Following Technology Areas:

  • Pallet and carton flow technologies
  • Selective, double-deep, and high-density racking systems
  • Shelving and bin storage configurations
  • Conveyor and accumulation systems
  • Case and unit sortation technologies
  • Pallet, mini-load, and shuttle-based AS/RS
  • Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs)
  • Crane- and shuttle-based storage and retrieval solutions
  • Mezzanine and multi-level platform systems
  • Equipment controls and system interfaces

OPSdesign delivers material handling and storage solutions that support efficient execution, reduce operational risk, and provide a scalable foundation for long-term growth.